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Multicomponent molds

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Multicomponent molds

The right mold
for 2K & 3K applications

<p>The right mold<br />for 2K &amp; 3K applications</p>
2-component
molds

2K molds enable the precise fusion of different materials in a single step.

This results in high-quality components made of thermoplastic and elastomer, metal and silicone or pure elastomer combinations.

<p>The right mold<br />for 2K &amp; 3K applications</p>
3-component
molds

Three materials, one perfect result: Nexus' 3K technology combines precision and process stability.

This is how complex components such as fuel cells are produced - efficiently, reproducibly and in the highest quality.

From the idea to the finished part.

Our approach

Perfect coordination of
technology and material

Flexible for LSR, HCR and rubber

Our molds are designed for silicone (LSR), HCR and rubber - for consistent quality in a wide range of applications.

Molds with valve gate system

Every Nexus mold works with a precise valve gate system - for exact injection points, high repeat accuracy and fewer rejects.

Control each cavity individually

With TimeShot, FlowSet Electric or FlowSet, the material flow per cavity is precisely controlled. This results in uniform filling patterns, stable processes and reproducible components - even with complex geometries.

Direct gating

Thanks to direct gating, there is no sprue waste. The cavities are filled exactly where the material is needed - resource-saving and economical.

<p>More components. More possibilities.</p>
Multicomponent molds

More components. More possibilities.

Our multi-component molds create reliable connections between different materials - with maximum repeat accuracy and the shortest cycle times.

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Precise combination of materials
Precise separation and defined bonding of different materials - for perfect adhesion and clean transitions.
Process stability
Stable parameters and optimized temperature control ensure consistent quality over long production runs.
Efficiency through integration
Several work steps are combined in one mold - this saves space, time and costs.
Flexible in design
From 2K to 3K - each mold is individually tailored to the product, material and process.

Tool and automation from a single source.

More about automation

Contact our
experts