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Modular molds for the fastest time-to-market.

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Modular molds for the fastest time-to-market.
New at Nexus Molds

More flexibility, lower costs

Modular molds offer the freedom to produce different parts with a single system - quickly, precisely and economically.

 

By simply changing inserts or the center plate, production remains flexible, investments are optimally utilized and downtimes are minimized.

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One mold, many articles
Interchangeable inserts allow different articles to be produced with one mold. This saves space, reduces downtime and makes production flexible.
Quick change
Inserts can be changed directly in the mold - without removing it from the machine. This drastically reduces set-up times and keeps the system productive.
An investment that pays off
Instead of buying several individual molds, a modular system is used. This reduces investment and storage costs while increasing the capacity utilization of the system.
Future-proof
The system can be adapted to new geometries and requirements with center plates or extensions. This makes modular molds durable and economical.

All modules at a glance

<p>All modules at a glance</p>

Inserts

Flexible solutions for different part sizes: The inserts can be exchanged in just a few simple steps.

<p>All modules at a glance</p>

Nozzle side

The complete unit with colddeck, insulating plates, frame and heating plates ensures maximum process stability.

<p>All modules at a glance</p>

Ejector side

Robust and versatile for 2- and 3-plate tools.

<p>All modules at a glance</p>

Center plate

Can be flexibly added to as required: The center plate extends the mold if required by the part geometry - quick to install and remove

Focus on modularity. 
Part of the Nexus approach.

More about the Nexus approach

One mold -
many articles.

<p>One mold -<br /><strong>many articles.</strong></p>
Use for article A

With the right insert, the mold becomes the ideal solution for article A - precisely manufactured and economically produced in series.

<p>One mold -<br /><strong>many articles.</strong></p>
Use for article B

One change is all it takes and the mold produces article B. No additional investment, quick changeover, perfect for varying requirements.

<p>One mold -<br /><strong>many articles.</strong></p>
Use for article C

An additional center plate is used to configure the mold for article C - quick to convert, reliable and ideal for varying requirements.

<p>One mold -<br /><strong>many articles.</strong></p>
Use for article D

Article D is also produced in the same mold - one system, many article, without additional investment.

Maximum effect through modular automation.

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Perfect coordination of
technology and material

Flexible for LSR, HCR and rubber

Our molds are designed for silicone (LSR), HCR and rubber - for consistent quality in a wide range of applications.

Molds with valve gate

Every Nexus mold works with a precise valve gate system - for exact injection points, high repeat accuracy and fewer rejects.

Control each cavity individually

With TimeShot, FlowSet Electric or FlowSet, the material flow per cavity is precisely controlled. This results in uniform filling patterns, stable processes and reproducible components - even with complex geometries.

Direct gating on the component

Thanks to direct gating, there is no sprue waste. The cavities are filled exactly where the material is needed - resource-saving and economical.

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experts