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Standardization & individuality

At Nexus Molds, we combine the best of both worlds. Our standardized colddecks & base molds guarantee fast delivery times to support you immediately. For special requirements, we offer customized solutions. Both paths utilize the unique & precise cavity control of Timeshot and Flowset to ensure the highest precision.

 

 

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Colddecks

Adaptable and precise - our colddecks

Adaptable and precise - our colddecks are your first choice for fast, precise, and economical productions.

 

They include:

 

  • Colddeck made of milled steel
  • Valve gate system (depending on throughput and material)
  • Control system Timeshot, Flowset, or Flowset Electric
  • Insulation plates

Base molds

Complete solution in precision - our base molds

Our base molds are fully equipped - you only have to take care of the appropriate inserts.

 

They include:

 

  • Colddeck made of milled steel
  • Valve gate system (depending on throughput and material)
  • Control system Timeshot, Flowset, or Flowset Electric
  • Insulation plates, heating plates, frame plates
  • Ejector side

Standardized colddeck sizes

370mm

470mm

520mm

570mm

630mm

100% PRECISION, CAVITY BY CAVITY

Saves money, guarantees precision: Individual control of each cavity.

End faulty parts production.
TIMESHOT, FLOWSET & FLOWSET-E

End faulty parts production.

With our innovative control systems, we set new standards in elastomer parts production. Thanks to Timeshot, Flowset & Flowset Electric, we guarantee top-notch precision and efficiency without compromises.

 

  • Direct injection via valve gate systems
  • Customized control of each individual cavity (worldwide unique)
  • Low burr injection molding products
  • No need for post-processing
  • Low ongoing maintenance costs

Flowset

Control up to 32 cavities (manually)
  •  
  • Control via flow rate
  • Manually controllable (directly on the mold)
  • Separate adjustment of each individual cavity (2 to 32)
  •  

Flowset Electric

Control up to 16 cavities (electrically)
  •  
  • Control via flow rate (electrically)
  • Electrically controllable (via all browser-capable devices)
  • Separate adjustment of each individual cavity (2 to 16)
  • Flowrate adjustments can be saved on the system
  •  

Timeshot

Control up to 128 cavities (electrically)
  •  
  • Control via injection time
  • Electrically controllable (via all browser-capable devices)
  • Separate adjustment of each individual cavity (2 to 128)
  • Ideal for small, fine parts and high cavities
  • Flowrate adjustments can be saved on the system
  •  
100%
100% individually controllable.

Our innovative nozzle balance system is a hallmark of technological excellence at Nexus. Each cavity can be individually controlled, allowing precise control and optimization of each injection process.

 

This guarantees consistent quality across all parts and minimizes waste.

Material savings through direct injection
Our advanced nozzle system perfects direct injection, minimizing material loss. This leads to significant savings in material costs and a more efficient production process.
Minimal waste due to precise cavity balancing
Thanks to Nexus Timeshot/Flowset, you can individually and very precisely balance each cavity. This prevents faulty production and ensures consistent, high-quality product quality, drastically reducing waste.
Cost savings thanks to standardization
Our standardized colddecks are designed to be used for multiple applications. This means you don't need a new colddeck for every application, resulting in significant cost savings.
Time savings thanks to cavity setting storage
With Timeshot and Flowset Electric, you can precisely store your current cavity settings. After a mold change, you can seamlessly restore them, speeding up the start-up process and allowing you to start production faster.

Top performance in every industry

Top performance in every industry
Medical
Membrane, seals, caps, masks, implants, valves, slit components, etc.
Top performance in every industry
Automotive
Seals, connector joints, fuel cells, light conductors, protective hoses, membranes, filter seals, bellows, etc.
Top performance in every industry
Consumables
Pacifiers, lemon squeezers, kitchen accessories, vacuum pumps, shower heads, mobile phone seals, valves, etc.
Top performance in every industry
Electronics
Seals, plug connections, 2K connections, special solutions (2-component, 3-component), etc.
Automation meets colddecks & base molds
Automized perfection

Automation meets colddecks & base molds

Our automated solutions are perfectly matched to the Nexus colddecks and base molds. Benefit from the interplay of automatic control and high-quality tool components. This not only ensures precise, repeatable results but also significant time and cost savings in your production.

 

 

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Turnkey, efficient, precise.
Holistic turnkey solutions

Turnkey, efficient, precise.

Our turnkey solutions embody the ideal of completeness and precision. From the initial conception phase through detailed planning to final production, we accompany you.

 

We offer a seamless transition between the individual project phases and guarantee efficient and high-quality implementation of your visions and projects through our expertise.

 

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50% cycle time reduction

Thanks to the Nexus colddeck solution with FLOWSET‑E, the cycle and cleaning time at Promed Molded Products were halved, thus doubling the production performance.

Contact our 
Experts

Patrick Malfent Area Sales Manager USA & China +43 720 150 493 304
Markus Reiter Area Sales Manager Europe, Asia & Rest of world +43 720 150 493 407
Jürgen Lindlbauer Technical Sales Support +43 720 150 493 215